Automation & IoT
Legacy systems—aging machines, disparate control systems, manual processes—are a major drag on productivity, cost-efficiency, and scalability. At Primetech GoGreen Private Limited, we help organizations modernize through Automation & IoT solutions that seamlessly bridge old and new, reduce downtime, and unlock data-driven operations.
What We Offer
Retrofitting & Legacy Upgrades:
Add IoT-friendly control units, sensors, and gateways to existing machinery. Preserve existing investments while enabling data capture and remote monitoring.
Edge & Gateway Computing:
Use edge devices/gateways to pre-process data close to the source. This reduces latency, lowers bandwidth costs, and enables faster reaction to anomalies. Secure gateways also help integrate legacy PLCs, SCADA, and older equipment.
Modular IIoT Foundations:
Adopt incremental upgrades instead of large-scale overhauls: deploy sensors, connect devices gradually, integrate with existing ERP/MES systems. This reduces disruption and spreads investment risk.
Predictive Maintenance & Condition Monitoring:
Leverage sensor data + AI/ML models to forecast failures, detect anomalies, and schedule maintenance before breakdowns. Minimizes unscheduled downtime and extends the life of equipment.
Smart Factory & Automation Analytics:
Use dashboards, real-time monitoring, digital twins, and process optimization to improve throughput, quality, and utilization. Visualize KPIs such as uptime, yield, downtime, defects.
Connectivity & Protocol Harmonization:
Use modern protocols (MQTT, OPC UA, etc.), IoT gateways, and middleware layers to harmonize communication between legacy and modern systems. Support wireless, wired, private networks as needed.
Energy & Resource Optimization:
Monitor energy use, water, waste, and other resources. Use data analytics to identify inefficiencies, automate control (lights, HVAC, motors etc.), and reduce operational costs.
OT Security, Compliance & Scalable Architecture:
As systems become connected, securing devices, data channels, and access becomes critical. Also, ensure the architecture is scalable—able to grow with more sensors, more sites, and more data without significant redesign.